全自动端子机轴承过热的原因解析及日常维护方式说明
全自动端子机是在可以完成电线裁断,剥皮,压著端子的功能,和电脑剥线机有相似功能,并且有剥皮与压著检测的功能,市面有机械式端子机(绝多是国产的)和电脑式端子机(合资和进口)。
Full automatic terminal machine is able to complete wire cutting, peeling, pressing terminal functions, and computer peeling machine has similar functions, and has the function of peeling and pressing detection, market has mechanical terminal machine (mostly domestic) and computer terminal machine (joint venture and import).
机械式是由机械传动,稳定性和精确度有一定的尺度。但价格有优惠,大约在6万(单头)-12W(双头)左右。
Mechanical type is driven by machinery, stability and accuracy have a certain scale. But the price is favorable, about 60,000 (single head) - 12W (double head).
电脑式是用道轨运动,用伺服马达运转,稳定性和精确度都十分出色,但价格在12W(单头)-23W(双头)左右。
Computerized track movement, with servo motor operation, stability and accuracy are excellent, but the price is about 12W (single-ended) - 23W (double-ended).
一般引起全自动端子机轴承过热的原因很多,其中常见的原因有以下几种,下面我们来看看吧。
Generally, there are many reasons for the overheating of the bearing of automatic terminal machine, among which there are several common reasons. Let's take a look at them.
自动端子机
Automatic Terminal Machine
钢珠轴承内外圈不平衡,是造成发热的原因之一。端子机内外圈的不平衡,可能来源于机加工。因为全自动端子机的机座和端盖是分开加工的,有时会有两个端盖上的轴承孔不共轴(即中心线不在一条线上)。
The unbalanced inner and outer rings of ball bearings are one of the causes of heating. The unbalance of inner and outer rings of terminal machine may be caused by machining. Because the seat and cover of automatic terminal machine are processed separately, sometimes the bearing holes on the two end caps are not coaxial (that is, the center line is not on one line).
另外,装配不良、端盖上螺钉松紧不均、止口上有灰尘及污物等,也可能使内外圈不平衡。如果轴承内外圈不平衡,会造成钢珠和内外圈相刮削,使摩擦增大而发热。如查无其他原因,将机口擦净重装,螺钉按对角顺序逐一旋紧。加工时所形成的少量误差,即可因逐渐的自动调整作用而改善。
In addition, poor assembly, uneven tightness of the screw on the end cover, dust and dirt on the stop, etc., may also make the inner and outer rings unbalanced. If the inner and outer rings of the bearing are unbalanced, the steel beads and the inner and outer rings will be scraped, and the friction will increase and heat up. If there is no other reason, wipe the nose clean and reinstall, screw tighten one by one in diagonal order. A small amount of errors in processing can be improved by gradual automatic adjustment.
皮带过紧或全自动端子机与被驱动机械的轴中心不在同一直线上,即不同心,都会使轴承负荷增加而发热。
If the belt is too tight or the axle center of the fully automatic terminal machine is not in the same line as that of the driven machine, that is, the bearing load will increase and the bearing will heat up.
端子机厂家的全自动端子机的日常维护方式:
Daily maintenance of automatic terminal machine manufacturer:
1、(步进原理)马达不停的在转动。内裏有一个断电器带离合的,每动一下就是一个标准备的“O”出来,是常见的。
1. (Stepping Principle) The motor keeps turning. It is common for a power breaker with a clutch in the inner core to come out with a standard "O" when it is moved.
2、近五年出现了伺服器带的(静音式)端子机,他的运行原理和上面又不一样,只是给伺服器一个信息,这个信息再传给马达,行成一个动作。
2. In the past five years, there has been a (silent) terminal with a server. Its operating principle is different from that above. It just gives the server a message, which is then transmitted to the motor and acts as an action.
只要穿好线材,架上端子模具,在画面中各参数设定之后,就可以生产。端子机可以分类为气动端子机,端子机,超静音端子机,万能端子机,连续端子切PIN机,连剥带打端子机,半自动超静音端子机,裁线剥皮打端机,接线端子机,剥皮机小金刚端子机,串激电机定子打端子机,电脑线自动剥皮打端机,插针机端子机,金线端子机等。
As long as the wire is worn, the terminal die on the frame can be produced after the parameters are set in the picture. Terminals can be classified as pneumatic terminals, terminals, super-silent terminals, universal terminals, continuous terminal cutting PIN machines, stripping and tapping terminals, semi-automatic super-silent terminals, stripping and tapping machines, wiring terminals, stripping machines, small diamond terminals, string exciter stator tapping machines, computer wire automatic stripping and tapping machines, needle inserting machines, wire terminals, etc. 。