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压接作业的管理要点
1. 工具
1. tools
对压接连接器进行压接加工时,请使用该连接器制造公司确认的工具。
Please use the tool that the connector manufacturer confirms when crimping the crimp connector.
2. 适用电线
2. applicable wires
用于压接连接器的电线请使用经过该连接器制造公司确认的电线。
Wires used for crimping connectors shall be wires that have been confirmed by the connector manufacturer.
(适用于压着连接器的电线原则上为镀锡软铜绞合线。无镀层线、单线、锡涂层线与屏蔽线不在适用范围内。)
The wire applied to the crimping connector is in principle the tin plated soft copper stranded wire. No coating line, single wire, tin coated wire and shielding wire are not applicable.
3. 压接连接器各部分的名称
3. the name of each part of crimping connector.
4. 压接作业的管理要点
Management points of 4. crimping operation
4.1 确认压接设备
4.1 confirm the crimping equipment.
各压接设备均带有使用说明书,在进行压接作业前,请务必熟读使用说明书的说明内容。
Each press-fit equipment is equipped with operating instructions. Be sure to read the instructions carefully before pressing operation.
<主要检查要点>
< main inspection points >
手压机时
Hand press
◎闭合高度应正确。
Closing height should be correct.
◎连接器应处于正确的放置位置上。
Connectors should be placed in the right place.
◎压接冲头等上不得附着有电线线头等。
Press punches must not be attached to wires and wires.
气压机时
Barometer
◎气压应在指定的范围内。
Air pressure should be within specified limits.
◎连接器应处于正确的放置位置上。
Connectors should be placed in the right place.
◎压接冲头等上不得附着有电线线头等。
Press punches must not be attached to wires and wires.
自动压接机时
Automatic crimping machine
◎各部分的动作应顺畅平滑。
The movements of each part should be smooth and smooth.
◎球状冒口与直行滑道部分应正常供给连接器。
Spherical risers and straight slide sections should be normally supplied with connectors.
◎电线应保持适度的张力。
Wires should be kept at moderate tension.
◎应将电线测量长度加工为设定长度。
The length of wire measurement should be processed to set length.
◎连接器应安放在正规的位置上。
Connectors should be placed in a regular position.
◎球状冒口与滑道中不得残留有上次压接的不同极性、不同尺寸的连接器。
Connectors with different polarity and different sizes shall not be retained in ball risers and slideways.
◎压接冲头与钢丝护网等上面不得附着电线线头等。
Press attaching punches and wire mesh can not be attached to wires and wires.
4.2 电线外皮的剥线作业
4.2 wire stripping operation
电线外皮的剥线长度受电线种类、压着方法等的影响。请根据加工状态设定最佳长度。设定正确的长度后,用剥线钳等剥去外皮,注意不要损伤芯线。
The length of wire stripping is affected by the type of wire and pressing method. Please set the best length according to the machining status. After setting the correct length, peel off the outer skin with the wire stripper and so on. Be careful not to damage the core.
[ 注意 ]
[attention]
(1) 请确保没有芯线断线、剥线长度不齐或外皮未 完全切断等现象。
(1) please ensure that there is no breakage of core wire, uneven length of stripped line, or incomplete cutoff of outer skin.
(2)请勿使芯线散开。
(2) do not disperse the core line.
(3)请勿过度捻搓芯线。
(3) do not over twist the core.
4.3 压着高度
4.3 press height
压着高度是压着加工方面重要的管理项目。进行压着高度范围外的压着作业,可能会导致导通不良等, 因此在压着作业开始、压着过程中及压着结束时,请务必测量压着高度。
Pressing height is an important management project for pressing. Imperfect conduction may occur during the pressing operation outside the range of the pressing height, so it is important to measure the pressing height at the beginning, during and at the end of the pressing operation.
1)测量方法
1) measurement method
测量压着高度时,应使用测量压着高度专用的千分尺,测量压着后端子芯线部(线筒部)以及外皮部(绝 缘筒部)的中央。
When measuring the pressing height, a special micrometer for measuring the pressing height should be used to measure the center of the core wire (barrel) and the outer skin (insulating barrel) of the pressing back terminal.
2)芯线部压着高度
2) core line pressing height.
压着时,请确保芯线部的压着高度在本公司指定的压着高度管理范围内。
When pressing, please ensure that the height of the core line is within the specified height of the company.
3)外皮部压着高度
3) the height of the external skin.
外皮部的压着高度请根据电线的精整外径及种类进行调整,在电线外皮既不会轻易脱离端子、也不会形 成过度压着的范围内进行压着作业。
The pressing height of the outer skin of the wire should be adjusted according to the fine diameter and type of the wire. The wire outer skin can not be easily separated from the terminal, nor can it form an excessive pressing range for pressing operation.
4.4 压着外观
4.4 press appearance
为了确认压着作业正确无误,请通过目视(同时使用放大镜等)进行外观检查。 检查项目因各端子而异,以下为检查示例。 详情请确认各端子 / 连接器的使用说明书。
To make sure that the pressing operation is correct, check the appearance by visual inspection (using magnifiers, etc.). The inspection items vary with terminals. The following are examples of inspection. Please confirm the instructions for each terminal / connector.

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